Characterization of 3D-printed cordierite-rGO nanocomposites for aerospace applications

Abstract

One of the most critical challenges in the aerospace industry is the mismatch in the coefficient of thermal expansion (CTE) between optical components in satellites and their metallic supports, which limits system reliability and performance. Ceramic materials, due to their superior thermal properties, offer a potential solution however, their adoption has been limited by the complexity of their geometries and conventional manufacturing constraints. Additive manufacturing has opened new opportunities for the development of advanced ceramics, including ceramic matrix composites (CMCs). Within the framework of the AERORECORD-3D project, funded by the Spanish Ministry of Science and Innovation, ceramic cordierite-based supports reinforced with reduced graphene oxide (rGO) have been developed for aerospace applications. In this study, cordierite nanocomposites with varying rGO contents were successfully fabricated via 3D printing. Their thermal, electrical, and mechanical properties were evaluated to assess their performance, exploring their potential as advanced materials for demanding space applications. This work represents a significant step toward the implementation of 3D-printed ceramic nanocomposites by combining innovative materials with advanced additive manufacturing technologies.